Amorphous Alloy Dry-Type Transformer Product Introduction

1. Product Overview

The amorphous alloy dry-type transformer, mainly represented by the mature SCBH15 series, is an upgraded energy-saving power distribution equipment that integrates advanced amorphous alloy core technology and vacuum epoxy resin casting process. Different from traditional silicon steel transformers, this product adopts non-crystalline amorphous alloy material for the iron core, which features disordered atomic arrangement and extremely low magnetic hysteresis loss during magnetization and demagnetization cycles. Combined with fully encapsulated dry-type winding structure, it abandons the traditional oil-immersed heat dissipation and insulation mode, realizing zero oil leakage, flame retardant and explosion-proof performance.

Designed and manufactured in strict accordance with international power industry standards, this transformer has a service life of up to 30 years. It perfectly balances high-efficiency energy saving, safe operation and low maintenance cost, and has become the mainstream green power distribution equipment for industrial and commercial power supply, urban grid renovation and new energy supporting projects. Compared with conventional dry-type transformers of the same capacity, its no-load loss is reduced by 70% to 80%, bringing long-term stable energy-saving benefits for users.

2. Core Product Parameters

The following are the mainstream standard parameters of SCBH15 series amorphous alloy dry-type transformers, covering common capacity specifications for commercial and industrial power distribution, with customizable parameters available for special working conditions.

3. Product Core Features

3.1 Ultra-low Energy Consumption, Significant Cost Savings

The amorphous alloy core has a unique disordered atomic structure, which greatly reduces magnetic hysteresis and eddy current loss during power cycle operation. The no-load loss is far lower than that of traditional silicon steel core transformers, realizing long-term low-energy operation. For power users with long-term standby equipment and continuous power supply demand, it can effectively reduce daily and annual power consumption, and the energy-saving income can cover the equipment incremental cost in a short cycle.

3.2 High Safety and Strong Environmental Adaptability

The whole machine adopts oil-free dry-type design, with no risk of oil leakage, combustion and explosion. The winding is integrally cast with vacuum epoxy resin, which has excellent insulation, moisture-proof and dust-proof properties. It can operate stably in high humidity, dusty and other harsh indoor and semi-outdoor environments. In addition, the product has low operating noise, no electromagnetic pollution, and will not cause interference to surrounding precision equipment and living environments.

3.3 Compact Structure and High Operational Stability

Optimized core lamination and concentric winding structure design make the transformer smaller in size and lighter in weight than traditional products of the same capacity, saving installation space and civil construction cost. The integrated casting process avoids loose winding and insulation aging problems, with strong short-circuit resistance and mechanical shock resistance. The temperature rise is stable during full-load and overload operation, ensuring long-term trouble-free operation of the equipment.

3.4 Low Maintenance and Long Service Life

Without oil circulation system and vulnerable wearing parts, the daily maintenance workload is extremely low. The amorphous alloy core has stable magnetic properties and no aging attenuation, and the epoxy resin winding has strong anti-aging and anti-corrosion capabilities. The overall design service life reaches 30 years, which is much longer than ordinary transformers, greatly reducing equipment replacement and later operation cost.

4. Application Scenarios

Thanks to its energy-saving, safe, stable and low-maintenance advantages, amorphous alloy dry-type transformers are widely used in high-standard power supply scenarios with strict requirements for safety, environmental protection and energy consumption, covering commercial, industrial, new energy and public infrastructure fields.

4.1 Commercial and Civil Buildings

Suitable for high-rise office buildings, shopping malls, hotels, residential communities and other densely populated places. The oil-free and flame-retardant design eliminates fire hazards, and low noise operation ensures a comfortable living and office environment, meeting the strict power safety standards of urban civil buildings.

4.2 Industrial Production Sites

Applicable to factory workshops, industrial parks, automated production lines and other industrial power supply scenarios. It can adapt to long-term continuous full-load operation and frequent load changes, effectively reducing industrial power consumption and production operation costs, and providing stable power guarantee for industrial production equipment.

4.3 New Energy and Data Center Industry

It is the preferred power distribution equipment for photovoltaic power stations, wind power supporting power distribution, energy storage power stations and big data centers. High-efficiency energy saving reduces the overall energy consumption of new energy power generation and data center operation, and high stability ensures uninterrupted power supply of core equipment, matching the green and low-carbon development positioning of the new energy industry.

4.4 Public Infrastructure and Urban Grid

Widely used in subway, railway, hospital, school, municipal engineering and urban grid renovation projects. It has strong environmental adaptability and high operation safety, and can operate stably in complex municipal environments, meeting the reliable power supply demand of public infrastructure.

5. Product Maintenance and After-sales Service

5.1 Daily Maintenance Guidelines

This product is designed with low maintenance, and daily operation only needs simple regular inspection without complex maintenance operations. Users only need to regularly check the equipment surface for dust accumulation, winding insulation for damage, terminal wiring for looseness, and operating temperature for abnormality. It is recommended to clean the surface dust and internal gap dust every 6 months to ensure good heat dissipation. For long-term standby equipment, regular power-on inspection shall be carried out to avoid insulation moisture. No regular oil change, core replacement and other complicated operations are required during the whole service life.

5.2 Fault Handling Instructions

In case of abnormal noise, excessive temperature rise, tripping and other faults during equipment operation, users shall first cut off the power supply for inspection, stop operation and record the fault phenomenon. Do not disassemble the equipment privately to avoid secondary damage and safety accidents. For minor faults such as loose wiring, they can be handled by professional electricians; for equipment body faults, please contact the after-sales team in time for professional maintenance.

5.3 After-sales Service Commitment

We provide comprehensive after-sales guarantee for all amorphous alloy dry-type transformers. The whole machine enjoys a 3-year free warranty, and the core amorphous alloy core and winding enjoy a 10-year quality guarantee. During the warranty period, any quality problem caused by manufacturing process and material problems will be repaired and replaced free of charge.

We have a professional technical service team to provide 24-hour online technical consultation and fault response services. For on-site maintenance needs, we can arrange engineers to arrive at the site for processing within the fastest time according to the user's region. In addition, we provide free installation guidance, equipment commissioning and professional operation and maintenance training services to help users standardize equipment use and extend service life. Long-term spare parts supply and paid maintenance services are provided after the warranty period to ensure the stable operation of user equipment for a long time.